Our Plant · Bahjoi, District Sambhal (UP)

The Plant Behind the Promise.

5.7+ acres. Tetra Pak, Alfa Laval, Nichrom & Thermax systems. Zero shortcuts.

Capacity

1,00,000 LPD Lean · 1,50,000 LPD Flush.

Commissioned as a batch-process plant with PLC-based controlled operation, the facility spans a 23,288 sq. m campus with only 40–50% built-up area — leaving substantial headroom for capacity expansion and new product verticals without fresh land acquisition.

Processing & Packing Lines

Section	Equipment	Specification
Milk Processing	Pasteuriser (PLC-controlled)	82°C ± 2 / 15 sec — CCP-monitored
	Homogeniser	Two-stage: 500 psi / 2,500 psi
	Duplex filters, SS silos	80-mesh; raw milk held at ≤5°C
Milk Packing	High-speed servo pouch machines — Nichrom India	2 nos. · 10 KLPH
Dahi & Lassi	Pouch filling machines	5 KLPH each
	Cup filling line	2,400 cups/hour
	Curd pasteuriser + homogeniser	3 KLPH each · 2 × 2 KL mix vats
	Incubation → blast → cold store	42–43°C → −5°C → ≤4°C (CCP/OPRP)
Ghee	Ghee kettles — Tetra Pak	2 nos. × 1.5 KL
	Settling / storage tanks · clarifier	2 × 1.5 KL / 2 × 5 KL · 1 KLPH
Paneer	Coagulation vats · hoops · presses	2 × 1 KL · 32 hoops (10 kg) · 2 pneumatic
	Cutting machine + metal detector (CCP)	1,000 kg/hour

Utilities & Infrastructure

Utility	Specification
Boiler	Thermax, 2 TPH — IBR certified, wood/briquette fired
Refrigeration	370 TR ammonia system · 2 T ammonia receiver · 2 × 180 TR cooling towers
Cold Storages	9 nos. within the SS PUF-panel process block
Power	550 KVA sanctioned (UPPCL) · 1,250 KVA Kirloskar transformer
DG Backup	4 × 500 KVA + 1 × 250 KVA + 2 × 30 KVA
Compressed Air	2 nos. × 8 kg/cm²
Effluent Treatment	300 KLPD ETP — UPPCB consented
Water	Independent groundwater source

Day-one operability: the plant requires no licensing gestation, no capex mobilisation and no construction timeline. It requires leadership.

Our Process

HACCP-Built. CCP-Controlled. End to End.

1 · Gate Testing

Every tanker is sampled by the dock lab before unloading. Abnormal or sour milk is rejected on the spot.

100% tankers tested

2 · Filtration & Chilling

80-mesh duplex filtration; raw milk rests in SS silos at 5°C or below.

OPRP-01 / OPRP-02

3 · Standardisation

Fat and SNF adjusted with PLC precision for each product line.

Batch consistency

4 · Pasteurisation

82°C ± 2 for 15 seconds — the critical control point for safety.

CCP-01

5 · Homogenisation & Packing

Two-stage homogenisation, then high-speed servo packing in food-grade LDPE. Paneer lines pass metal detection.

CCP-02 on paneer

6 · Cold Storage

Finished goods held below 4°C across 9 cold storages until dispatch.

Unbroken cold chain

7 · Dispatch

Insulated vehicles carry every batch out — the cold chain stays unbroken to the shelf.

Dock-to-shelf

Compliance

All Statutory Approvals — In Place.

Approval	Validity
FSSAI Central License (No. 12725999000240)	Valid till May 2028
UPPCB Consolidated Consent to Operate (Orange category)	Valid till Dec 2027
Fire & Life Safety Certificate	Valid till April 2028
Factory License (Factories Act, 1948)	Valid till April 2028
Boiler Certification (IBR — Thermax)	Current
Udyam Registration	Active

Location & Connectivity

In the Catchment. Near the Market.

Khasra No. 312, Village Anandpur, Near New Police Line, Bahjoi, District Sambhal, Uttar Pradesh – 244410. The plant sits in the Sambhal–Moradabad–Budaun belt — one of India's densest milk regions — with direct road and rail access toward Delhi-NCR.

3–4 kmBahjoi Railway Station

~160 kmDelhi-NCR Market

60 kmMoradabad Airport

Front-facingMain Road Access

See the Plant. Then Decide.

Serious applicants and institutional partners are welcome to schedule a facility visit at Bahjoi.

Book a Plant Visit Read the EOI Invitation