Infrastructure · Bahjoi, District Sambhal (UP)

Steel, Steam & Cold Chain.
Already Standing.

A 5.7+ acre integrated dairy campus — reception to dispatch, boiler to blast freezer — engineered for day-one operations and decade-long growth.

Explore the Machinery → View Gallery
0Peak Handling / Day
0Cold Storage · 9 Nos.
0Campus · ~50% Open
0DG Backup Power
01
The Campus

An Integrated Site.
Not a Shed With Machines.

The 23,288 sq. m campus at Village Anandpur, Bahjoi is planned as a complete industrial dairy estate — a PUF-panelled SS process block at its core, with utilities, boiler house, effluent treatment, power yard and administration deliberately detached for hygiene zoning, safety and maintenance access.

23,288 m²Total Plot Area
~50%Land Still Open
G+1 RCCAdmin & Dormitory
3 GatesControlled Access
Samagra Food process block Samagra Food campus
8SITE BLOCKS
01Process Block02Utility Block03Boiler House04Hydrant Pump House05Admin & Dormitory06ETP — 300 KLPD07Power Yard08Weighbridge & Gates
02
Machinery — Line by Line

Click a Line. See What Runs It.

Every line below is installed, integrated and PLC-controlled — OEMs: Tetra Pak, Alfa Laval, Nichrom & Thermax.

Milk reception and processingPLC-Controlled · CCP-01

Milk Reception & Processing

Weighbridge + dock lab — 100% tanker sampling before unloading
80-mesh duplex filtration — twin-path, cleanable in-line (OPRP-01)
SS raw milk silos — chilled holding at 5°C or below (OPRP-02)
PLC pasteuriser — 82°C ± 2 for 15 seconds, CCP-monitored
Two-stage homogeniser — 500 psi / 2,500 psi
Automated standardisation — fat & SNF per product line
Milk pouch packing linesNichrom Servo · 10 KLPH

Milk Packing

2 × high-speed servo pouch machines — Nichrom India, 10 KLPH
Food-grade LDPE film — 250 ml to 6 L formats
Untouched by hand — automated form-fill-seal operation
Direct to cold store — packed pouches move straight to ≤4°C
Dahi and lassi section2,400 Cups / Hour

Dahi Section

Curd pasteuriser + homogeniser — 3 KLPH each
Mix preparation vats — 2 nos. × 2 KL
Cup filling line — 2,400 cups/hour
Dahi pouch filling line — 5 KLPH
Incubation chambers — 42–43°C culture setting
Blast room → cold store — −5°C → ≤4°C hold
Ghee sectionTetra Pak Kettles · 2 × 1.5 KL

Ghee Section

Ghee kettles — Tetra Pak — 2 nos. × 1.5 KL
Settling tanks — 2 nos. × 1.5 KL
Storage tanks — 2 nos. × 5 KL
Clarifier — 1 KLPH
Paneer section1,000 kg / Hour · CCP-02

Paneer Section

Coagulation vats — 2 nos. × 1 KL
SS hoops — 32 nos. × 10 kg
Pneumatic presses — 2 nos., 3–4 bar
RO-water cooling vats — 2 nos.
Cutting machine — 1,000 kg/hour
Metal detector at dispatch — CCP-02
Quality control laboratoryQM + Chemist · Daily Testing

Quality Control Laboratory

Dock lab at reception — raw milk quality gate; abnormal/sour milk rejected at entry
In-house QC lab — raw, in-process & finished goods testing
Recruited team — Quality Manager with chemist
HACCP framework — CCPs & OPRPs across the flow
0Cold Storage · 9 Chambers · ≤4°C
0Ammonia Refrigeration Plant
0Effluent Treatment · UPPCB
03
The Backbone

Utilities Built for Uninterrupted Operations.

Steam

Thermax 2 TPH boiler — IBR certified, wood/briquette fired, dedicated boiler house & fuel yard.

Refrigeration

370 TR ammonia plant, 2 T receiver, 2 × 180 TR cooling towers — feeding 9 cold storages, 5,00,000 L combined.

Power

550 KVA sanctioned (UPPCL) via 1,250 KVA Kirloskar transformer; 40 earthing pits, lightning arrestor.

Power Backup

DG farm: 4 × 500 KVA + 250 KVA + 2 × 30 KVA — cold chain never waits for the grid.

Compressed Air

2 × 8 kg/cm² compressors serving pneumatic presses and packing automation.

Water & Effluent

Independent groundwater source; 300 KLPD ETP — UPPCB consented.

Fire Safety

Site-wide hydrant network: 50 HP main + 20 HP jockey + diesel standby, 1,00,000 L UG tank, 8 points, smoke detection.

Security

24×7 personnel, CCTV surveillance, 8–10 ft boundary wall, controlled 3-gate access.

Maintenance

In-house electricians & fitters; AMC and preventive maintenance schedules for utilities and machinery.

04
What We Can Do

Rated Production Capability — 24×7, 3 Shifts.

0Raw Milk / Day

1,00,000 LPD lean season · 1,50,000 LPD flush season handling.

0Pouch Milk / Day

Full cream, toned, double toned & skimmed on twin servo lines.

0Dahi / Day

Cup, pouch, bucket & mataka formats — incubated, never rushed.

0Paneer / Day

Pneumatic-pressed, metal-detector verified blocks.

0Chhach / Day

Plain and masala chhach on a dedicated 5 KLPH line.

0Ghee Batch Infra

2 × 1.5 KL Tetra Pak kettles with settling & storage tanks.

Alongside the hardware, a core operating nucleus is already recruited — production head, process operators, QC manager with chemist, utility staff and a village-level milk procurement team with field supervisors.
06
What We Can Build

The Runway: ~50% Land, 100% Optionality.

Utilities sized with headroom and half the campus still open — new verticals need no fresh land acquisition. The roadmap sits within the Managing Partner's product development mandate.

EXPANSIONUHT & Flavoured Milk

Long-shelf-life formats for wider reach and modern trade.

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EXPANSIONValue-Added Dahi & Yogurt

Greek yogurt and probiotic ranges on existing culture infrastructure.

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EXPANSIONIce Cream

Cold chain, blast freezing and NCR proximity make frozen a natural extension.

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EXPANSIONMilk Powder / SMP

Flush-season surplus conversion for institutional & export demand.

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REVENUEContract / Private-Label Mfg.

FSSAI Central-licensed capacity for brands in the NCR catchment.

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EXPORTSGhee & Paneer Exports

Long-shelf-life SKUs for Middle East and diaspora markets.

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FSSAI Central License 12725999000240UPPCB Consent to OperateFire & Life Safety CertifiedFactories Act, 1948IBR-Certified BoilerUdyam Registered

Specifications on Paper. Proof on the Floor.

Download the complete plant specifications, or walk the floor yourself — every claim on this page can be verified at the gate.

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Plant photo